G Systems finalized the production of 10 Circuit Card Assembly (CCA) testers for one of the world leaders of automated mail and package sorting. The testers are equipped with Interface Test Adapters (ITAs) that allow for quick interchangeability between test heads to test multiple variations of CCAs with a single test station. G Systems testers are designed to validate the CCAs during final production acceptance in high volumes. This validation process detects production yield anomalies to ensure each card meets performance and quality standards before deployment.
Circuit card production is susceptible to manufacturing and tolerance defects that will often go undetected during simple inspection, leading to downstream failures and operational disruptions. Typical G Systems Circuit Card Assembly Testers provide a systematic, automated approach for identifying and logging these faults at the production stage, eliminating defective units before they reach the field. Production failure data is logged and stored by CCA serial number for post-process analysis, making it easier to determine root cause and increase yield.
Many G Systems customers face cost challenges, requiring a solution capable of increasing throughput, yield, and quality standards without adding more capital equipment or headcount. G Systems designs its test systems with fully architected software and automation in mind, enabling customers to scale production testing efficiently and maintain quality standards under constrained resources.
A G Systems tester can be equipped with ITAs that allow for quick interchangeability between test heads, enabling multiple CCA variations to be tested from a single test station. This common core architecture is widely regarded as the most efficient and scalable approach to production testing. Rather than building a dedicated tester for each circuit card variant, a single shared platform covers multiple product types, reducing capital investment and eliminating the need to retool between configurations.
The delivery of these 10 systems reinforces G Systems’ expertise in efficient circuit card test across commercial and government markets.
To learn more about G Systems expertise in CCA testers or customized common core testers, please contact us below:
